HCN-4000 NEO

Produkt: Horizontal

Shown with optional equipment
 

High performance machine tool NEO series
with high productivity and environmental performance

The Mazak NEO series has evolved into a 'Next Generation' machine, with enhanced spindles, tables, hydraulic fixtures and automation equipment.

  • Equipped even more 'Excellent' specifications.
  • Capable of providing 'Optimal' solutions to meet customer needs.

 

High Productivity (Machine construction・Spindle)
 

High Accuracy (Table・Core cooling)
 

0.0001°× 3600000 NC rotary table

The NC rotary table uses a backlash-free rotary gear cam to ensure high accuracy as well as long service life.

DDM rotary table (OPTION)

For efficient high-speed operation, direct transmission of driving power to the rotary table axis eliminates power transmission components such as the worm shaft and the worm gear.

Inertia Auto Tuning

Supports inertia adjustment on the screen

  • Generate estimated programs
  • Visualize estimated results
  • Adjust programs
 

Continuous inverted boring accuracy

Test results

Perform continuous machining from a cold start for stable high accuracy. Special tools and compensation with touch sensor are not required for high-accuracy boring.

Note: The inspection is conducted on a recommended foundation with room temperature controlled to 22°C±0.5°C after machine has reached operating temperature. Example results for reference only.

 

X, Y, Z-axis ball screw core cooling

Temperature-controlled cooling oil circulates through the ball screw cores to ensure stable machining accuracy over extended periods of high-speed operation.

Automation
 

6-pallet changer (OPTION)

Set up multiple workpieces for automatic operation over extended periods of time.

MPP (MULTI PALLET POOL) (OPTION)

Compact multi-pallet stocker system stores a maximum of 16 pallets in its pallet stocker.

Robot system (OPTION)

Interface for connecting an external robot for workpiece loading/unloading to/from automatic hydraulic fixtures is optionally available.

  • Field network available

 

Environmental Friendly
 

Energy-saving equipment reduces power consumption

  • Hydraulic unit utilizing accumulator
  • Inverter type chiller unit
  • Reduced warm-up time by stable machining accuracy

Energy-saving coolant system with sludge removal performance

No need to frequently clean the tank

The coolant tank has a coolant jet that makes a vortex in the center so that small machined chips will not settle in the tank.
Thanks to this feature, the coolant tank stays clean and the service life of the coolant is extended. Ease of maintenance is also ensured. The frequency of coolant changes is reduced as well as CO2 emissions at coolant disposal.

High performance filter removes 99% of sludge

High performance filter removes 99% of sludge from the coolant.

Reduced running cost / environmental impact

Reduced tank cleaning, optimal control of coolant discharge and the efficient pump operation with inverters, reduces power consumption and CO2 emissions.

 

 

Maskine specifikationer

Standard Machine Værdi
CAPACITY Maximum workpiece diameter 630 mm
Maximum workpiece height 900 mm
X-axis travel (column right and left) 560 mm
Y-axis travel (spindle up and down) 640 mm
Z-axis travel (table back and forth) 640 mm
SPINDLE (standard) Spindle taper hole 7/24 taper, No. 40 (standard)
Spindle speed maximum 18,000 min-¹
Spindle torque (10%ED) 168.0 Nm
Spindle torque (40%ED) 84.0 Nm
Spindle torque (continuous) 57.0 Nm
FEED RATES Rapid traverse (X/Y/Z) 60 m/min.
TABLE & PALLET Pallet width 400 mm
Pallet length 400 mm
ATC TOOL MAGAZINE No. of tool pockets (standard) 40
Tool shank MAS BT40 or CAT40
MACHINE SIZE Width 2,400 mm
Length 5,429 mm